Automatic powder spraying line machine equipment processing process: upper part → pre solution (shot blasting rust removal/self spraying) → drying treatment → electrostatic powder spraying system software → dry solidification → lower part

靜電粉末噴涂以前，必須將待涂產(chǎn)品工件進(jìn)行前處理工藝，比如去除油、防銹處理、氯硅烷解決及其水清洗等，在必要的情況下很有可能還必須開(kāi)展打磨拋光和噴砂處理清除提升鍍層結(jié)合性抗壓強(qiáng)度。僅有歷經(jīng)靠譜前解決的產(chǎn)品工件才可以保證鍍層的勻稱膜厚及其堅(jiān)固吸咐。當(dāng)噴漆結(jié)束后，則必須在一定時(shí)間內(nèi)將噴漆產(chǎn)品工件送進(jìn)加熱爐開(kāi)展烤制，促使粉末狀鍍層遇熱后依據(jù)不一樣的加工工藝要求產(chǎn)生詳細(xì)涂層。普遍的干固方法有暖風(fēng)循環(huán)系統(tǒng)及其輻射熱烤制等。

Before electrostatic powder spraying, the workpiece of the product to be coated must undergo pre-treatment processes, such as oil removal, rust prevention treatment, chlorosilane solution, and water cleaning. If necessary, polishing and sandblasting treatment may also be necessary to improve the bonding and compressive strength of the coating. Only product workpieces that have undergone reliable solutions can ensure a uniform film thickness and strong adhesion of the coating. After the painting is completed, the painted product workpiece must be sent to the heating furnace for baking within a certain period of time, to promote the detailed coating of the powder coating according to different processing requirements after encountering heat. The common methods of drying and solidification include warm air circulation systems and radiation heating.

一套靜電感應(yīng)靜電粉末噴涂系統(tǒng)軟件關(guān)鍵由粉房、進(jìn)粉機(jī)器設(shè)備、一套或數(shù)套靜電噴涂機(jī)及操縱設(shè)備、靜電發(fā)生器及一套粉末狀回收處理設(shè)備構(gòu)成。

A set of electrostatic induction electrostatic powder spraying system software consists of powder room, powder feeding machine equipment, one or more sets of electrostatic spraying machines and operating equipment, electrostatic generator and a set of powder recycling and processing equipment.

全自動(dòng)噴粉生產(chǎn)線噴粉房

Fully automatic powder spraying production line powder spraying room

噴粉房壁選用不銹鋼板材做成，經(jīng)久耐用;噴屋內(nèi)氣旋遍布是依據(jù)流體力學(xué)基本原理可靠性設(shè)計(jì)的，既合理避免溢粉，又能在粉末噴涂地區(qū)得到 比較平穩(wěn)的氣旋場(chǎng)，將排風(fēng)產(chǎn)生的氣旋對(duì)粉末噴涂全過(guò)程的影響降至少水平。

The walls of the powder spraying room are made of stainless steel plates, which are durable and durable; The distribution of cyclones in the spraying room is designed based on the basic principles of fluid mechanics, which can not only reasonably avoid powder spilling, but also obtain a relatively stable cyclonic field in the powder spraying area, reducing the impact of cyclones generated by exhaust air on the whole process of powder spraying at least.

噴粉生產(chǎn)線進(jìn)粉系統(tǒng)軟件

Powder injection system software for powder injection production line

在進(jìn)粉機(jī)器設(shè)備中，粉末狀處在氣流輸送的情況，它是根據(jù)空氣壓縮的功效而完成的，以后粉末狀根據(jù)虹吸作用被流動(dòng)性的氣旋帶上，產(chǎn)生粉氣混和，歷經(jīng)文丘里管或HDLV粉泵、輸粉管、后抵達(dá)噴漆槍上。

In the powder feeding machine equipment, the powder form is transported by air flow, which is completed based on the effectiveness of air compression. Afterwards, the powder form is carried by the flow of the cyclone through the siphon effect, resulting in powder air mixing. It passes through a Venturi tube or HDLV powder pump, powder conveying pipe, and finally reaches the spray gun.

傳至噴漆槍上的粉末狀是能夠管控的，具體地說(shuō)便是能夠各自調(diào)節(jié)輸氣量和做霧化標(biāo)準(zhǔn)氣壓的主要參數(shù)，更改出粉量和粉末狀的做霧化情況，進(jìn)而完成不一樣的涂層薄厚，達(dá)到不一樣商品的必須 。進(jìn)粉設(shè)備務(wù)必有充裕的工作能力，就算噴漆槍的輸粉管用50英尺長(zhǎng)，還可以給予充足的工作壓力和總流量。

The powder transmitted to the spray gun can be controlled, specifically by adjusting the main parameters of the gas delivery volume and atomization standard pressure, changing the powder output and atomization situation of the powder, and thus achieving different coating thicknesses, which are necessary for different products. The powder feeding equipment must have sufficient working capacity, even if the powder conveying pipe of the spray gun is 50 feet long, it can still provide sufficient working pressure and total flow rate.

噴漆槍

Spray gun

噴槍的結(jié)構(gòu)設(shè)計(jì)方案須達(dá)到粉末狀的電池充電規(guī)定，功能分析須達(dá)到各種各樣方式的噴漆工作和各種形狀產(chǎn)品工件的噴漆規(guī)定。靜電粉末噴涂的涂層特性在沖擊韌性、粘合力、抗腐蝕、抗老化等層面好于噴漆技術(shù)的涂層，成本費(fèi)也在同樣實(shí)際效果的噴涂下。

The structural design scheme of the spray gun must meet the requirements for battery charging in powder form, and the functional analysis must meet the requirements for painting in various ways and for painting products and workpieces of various shapes. The coating characteristics of electrostatic powder spraying are better than those of paint spraying technology in the aspects of impact toughness, adhesion, corrosion resistance, aging resistance, etc., and the cost is also under the same actual effect of spraying.

粉末狀烘干處理(干固)室

Powder Drying Treatment (Dry Solidification) Room

粉末狀烘干處理室結(jié)構(gòu)類型可分成直連式烘干處理室和橋式或π型烘干處理室。為了更好地降低熱流外流對(duì)生產(chǎn)車間的環(huán)境污染及其耗能的消耗;一般粉末狀烘干處理(干固)室因?yàn)闇囟容^高，選用橋式構(gòu)造;脫干烘干處理室可挑選直連式或橋式構(gòu)造，直連式烘干處理室必須 在進(jìn)出口貿(mào)易設(shè)定風(fēng)幕或是自動(dòng)門(mén)，以降低熱流外流。

The structure types of powder drying treatment rooms can be divided into direct connected drying treatment rooms and bridge or π type drying treatment rooms. In order to better reduce the environmental pollution and energy consumption of production workshops caused by heat flux outflow; Generally, the powder drying treatment (dry solid) chamber is designed with a bridge structure due to its high temperature; The drying and drying treatment room can choose a direct or bridge structure, and the direct drying treatment room must be equipped with an air curtain or an automatic door in the import and export trade to reduce heat flow.

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