一、安裝前保證場地干凈安裝區(qū)域內(nèi)沒有雜物、障礙物，確保地面平整。檢查設(shè)備有沒有準(zhǔn)備齊全，比如，沸石轉(zhuǎn)輪主體、傳動(dòng)電機(jī)、密封組件、管道接口等部件。質(zhì)量復(fù)核：使用水平儀檢測轉(zhuǎn)輪安裝面的平面度，誤差應(yīng)≤0.1mm/m，避免因安裝面傾斜導(dǎo)致運(yùn)行偏心。

　　1、 Before installation, ensure that the site is clean and there are no debris or obstacles in the installation area, and ensure that the ground is flat. Check if the equipment is fully prepared, such as the zeolite wheel body, transmission motor, sealing components, pipeline interfaces, and other components. Quality review: Use a level to check the flatness of the installation surface of the wheel, with an error of ≤ 0.1mm/m, to avoid eccentricity caused by the inclination of the installation surface.

　　二、核心安裝步驟：1.主體就位與定位：吊裝作業(yè)：采用10噸級起重機(jī)進(jìn)行吊裝，吊裝帶與設(shè)備接觸面需墊橡膠防護(hù)墊，防止劃傷表面涂層；精準(zhǔn)定位：通過激光對中儀調(diào)整設(shè)備水平度，使轉(zhuǎn)輪軸線與基礎(chǔ)中心線偏差≤0.5mm，確保旋轉(zhuǎn)平穩(wěn)性。

　　2、 Core installation steps: 1. Main body positioning and installation: Lifting operation: Use a 10 ton crane for lifting, and rubber protective pads should be placed on the contact surface between the lifting belt and the equipment to prevent scratching the surface coating; Accurate positioning: Adjust the levelness of the equipment through a laser alignment instrument to ensure that the deviation between the wheel axis and the foundation centerline is ≤ 0.5mm, ensuring smooth rotation.

　　管道系統(tǒng)連接：進(jìn)氣管道：采用DN300不銹鋼管道，與設(shè)備接口法蘭連接時(shí)，螺栓緊固順序遵循“對角線法則”，分三次逐步擰緊至規(guī)定扭矩值；排氣管道：設(shè)置45°彎頭減少氣流阻力，管道支撐間距≤3米，避免因自重導(dǎo)致管道變形；脫附風(fēng)管：連接至RTO（蓄熱式熱氧化爐）的管道需包裹10mm厚硅酸鋁纖維棉保溫層，減少熱量散失。

　　Pipeline system connection: Inlet pipeline: DN300 stainless steel pipeline is used. When connecting with the equipment interface flange, the bolt tightening sequence follows the "diagonal rule" and is gradually tightened in three times to the specified torque value; Exhaust pipe: Install a 45 ° elbow to reduce airflow resistance, with a pipe support spacing of ≤ 3 meters to avoid deformation of the pipe due to its own weight; Detached air duct: The pipeline connected to RTO (Regenerative Thermal Oxidizer) needs to be wrapped with a 10mm thick aluminum silicate fiber cotton insulation layer to reduce heat loss.

　　沸石轉(zhuǎn)輪裝配：沸石填充：將預(yù)處理后的沸石顆粒（粒徑2-4mm）均勻填充至轉(zhuǎn)輪蜂窩孔隙中，填充密度控制在600kg/m?，使用振動(dòng)臺(tái)輔助夯實(shí)，確保無空隙；密封結(jié)構(gòu)：安裝專利卡定組件，通過限位轉(zhuǎn)槽與卡定弧槽的咬合，使第一圓板和第二圓板與轉(zhuǎn)輪框架的間隙≤0.1mm，防止廢氣泄漏。

　　Zeolite wheel assembly: Zeolite filling: Fill the pre treated zeolite particles (particle size 2-4mm) evenly into the honeycomb pores of the wheel, with a filling density controlled at 600kg/m? Use a vibration table to assist in compaction, ensuring no gaps; Sealing structure: Install patented locking components, and through the engagement of the limiting groove and the locking arc groove, ensure that the gap between the first circular plate and the second circular plate and the wheel frame is ≤ 0.1mm to prevent exhaust gas leakage.

　　電氣與控制系統(tǒng)部署：電纜敷設(shè)：動(dòng)力電纜與控制電纜分槽敷設(shè)，動(dòng)力電纜采用YJV-0.6/1kV型，控制電纜使用KVVP屏蔽型，避免電磁干擾；參數(shù)設(shè)定：在PLC控制面板中設(shè)置脫附溫度（180-220℃）、再生風(fēng)量（額定風(fēng)量的10%-15%）等關(guān)鍵參數(shù)，并進(jìn)行PID自整定。

　　Electrical and control system deployment: Cable laying: Power cables and control cables are laid in separate slots, with YJV-0.6/1kV power cables and KVVP shielded control cables to avoid electromagnetic interference; Parameter setting: Set key parameters such as desorption temperature (180-220 ℃) and regeneration air volume (10% -15% of rated air volume) in the PLC control panel, and perform PID self-tuning.

　　三、調(diào)試與驗(yàn)收階段

　　3、 Debugging and acceptance stage

　　單機(jī)空載試運(yùn)行

　　Single machine no-load trial operation

　　電機(jī)測試：啟動(dòng)傳動(dòng)電機(jī)，監(jiān)測電流波動(dòng)值≤±5%額定電流，連續(xù)運(yùn)行2小時(shí)，軸承溫升≤40℃。

　　Motor testing: Start the transmission motor, monitor the current fluctuation value to be ≤ ± 5% of the rated current, run continuously for 2 hours, and ensure that the bearing temperature rise is ≤ 40 ℃.

　　密封性檢測：在進(jìn)氣口施加5kPa壓力，保壓30分鐘，壓力降≤0.5kPa，驗(yàn)證密封性能。

　　Sealing test: Apply a pressure of 5kPa to the air inlet, maintain the pressure for 30 minutes, and verify the sealing performance with a pressure drop of ≤ 0.5kPa.

　　聯(lián)動(dòng)負(fù)載測試

　　Linkage load testing

　　廢氣處理流程：通入模擬廢氣（VOCs濃度500mg/m?），檢測排放口濃度≤50mg/m?，去除效率≥90%。

　　Waste gas treatment process: Introduce simulated waste gas (VOCs concentration 500mg/m? ）Is the concentration at the discharge outlet ≤ 50mg/m? The removal efficiency is ≥ 90%.

　　再生循環(huán)驗(yàn)證：監(jiān)測脫附風(fēng)溫度是否穩(wěn)定在設(shè)定值±5℃范圍內(nèi)，RTO燃燒室溫度≥760℃，確保有機(jī)物完全氧化。

　　Regeneration cycle verification: Monitor whether the desorption air temperature is stable within the set value ± 5 ℃ range, and the RTO combustion chamber temperature is ≥ 760 ℃ to ensure complete oxidation of organic matter.

　　性能驗(yàn)收標(biāo)準(zhǔn)

　　Performance acceptance criteria

　　處理風(fēng)量：實(shí)測風(fēng)量與設(shè)計(jì)值偏差≤±10%。

　　Handling air volume: The deviation between the measured air volume and the design value is ≤± 10%.

　　噪音控制：設(shè)備1米處噪音≤85dB(A)。

　　Noise control: The noise level at a distance of 1 meter from the equipment is ≤ 85dB (A).

　　文檔移交：提供完整操作手冊、維護(hù)日志模板及3年質(zhì)保承諾書。

　　Document handover: Provide a complete operation manual, maintenance log template, and a 3-year warranty commitment letter.

　　本文由沸石轉(zhuǎn)輪廢氣處理友情奉獻(xiàn).更多有關(guān)的知識(shí)請點(diǎn)擊:http://www.menggema.cn我們將會(huì)對您提出的疑問進(jìn)行詳細(xì)的解答，歡迎您登錄網(wǎng)站留言.

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